High-pressure die-casting for aluminum & zinc alloys. From prototype to mass production, delivering precision components with exceptional surface finish and dimensional accuracy.
Precision Metal Forming for Complex Geometries
Die-casting is a high-pressure metal casting process where molten metal is forced into reusable steel molds (dies). Our advanced die-casting capabilities enable production of complex shapes with excellent dimensional consistency and superior surface finishes.
We specialize in aluminum and zinc alloy die-casting, serving automotive, electronics, telecommunications, and industrial equipment industries with components ranging from small connectors to large structural parts.
- High-pressure die-casting (HPDC) up to 2000 tons
- Multi-slide die technology for complex geometries
- In-house mold design and manufacturing
- Secondary operations: CNC machining, surface treatment
- ISO 9001:2015 certified quality system
Our Die-Casting Expertise
Comprehensive die-casting solutions from design to finished components
Aluminum Die-Casting
A380, A383, A413, AlSi10Mg alloys with excellent strength-to-weight ratio and corrosion resistance.
Zinc Die-Casting
Zamak 3, Zamak 5, ZA-8 alloys for high-precision components with superior surface finish.
Custom Mold Design
In-house mold engineering with CAD/CAM, DFM analysis, and rapid prototyping capabilities.
Secondary Operations
CNC machining, drilling, tapping, deburring, polishing, and assembly services.
Surface Treatment
Powder coating, anodizing, plating, e-coating, and custom finishing options.
Quality Assurance
CMM inspection, X-ray testing, leak testing, and full dimensional reporting.
Die-Casting Alloys We Work With
Select the optimal alloy for your application requirements
| Alloy | Family | Key Properties | Typical Applications |
|---|---|---|---|
| A380 | Aluminum | Excellent castability, good strength, moderate corrosion resistance | Automotive parts, electronics housings, brackets |
| A383 | Aluminum | Better ductility than A380, good for complex shapes | Telecom equipment, industrial components |
| AlSi10Mg | Aluminum | High strength, excellent corrosion resistance, heat treatable | Structural components, marine applications |
| Zamak 3 | Zinc | Best combination of strength and ductility, excellent finish | Consumer electronics, automotive trim |
| Zamak 5 | Zinc | Higher strength than Zamak 3, good creep resistance | Hardware, fittings, mechanical parts |
| ZA-8 | Zinc-Aluminum | High strength, bearing properties, thin-wall casting | Bearings, bushings, precision components |
Die-Cast Components Across Industries
Trusted by leading manufacturers in demanding sectors
Automotive
Transmission cases, engine brackets, structural components
Electronics
Device housings, heat sinks, connector components
Telecommunications
Base station components, antenna housings, RF shields
Industrial Equipment
Pump housings, valve bodies, gear components
Consumer Products
Power tool housings, appliance components, hardware
Renewable Energy
Solar mounting components, wind turbine parts
Medical Devices
Equipment housings, surgical tool components
LED Lighting
Heat sinks, driver housings, fixture components
Die-Casting Production Workflow
From design to delivery, our streamlined process ensures quality at every stage
DFM Analysis
Design for manufacturability review and optimization
Mold Design
CAD/CAM engineering with flow simulation
Mold Manufacturing
Precision CNC machining of tool steel dies
Die-Casting
High-pressure injection with process monitoring
Secondary Ops
Machining, finishing, and quality inspection
Die-Cast Components We Produce
Explore our portfolio of precision die-cast parts
Frequently Asked Questions
Common questions about our die-casting services
Standard mold lead time is 30-45 days depending on complexity. Simple molds can be completed in 20-25 days, while complex multi-slide molds may require 50-60 days. We provide detailed timelines during the quotation phase.
Standard die-casting tolerances are ±0.05mm for critical dimensions. With precision tooling and process control, we can achieve ±0.02mm for select features. Secondary CNC machining can achieve ±0.005mm when required.
We support both prototype runs (10-50 pieces) and mass production. For mass production, economic batch sizes typically start at 500-1000 pieces to amortize mold costs. We work with customers to find the optimal quantity for their needs.
Yes, we offer comprehensive secondary operations including powder coating, anodizing, chrome/nickel plating, e-coating, tumbling, polishing, and custom painting. All surface treatments are performed in-house or through our certified partner network.
Our facilities are ISO 9001:2015 certified. We also provide material certifications (EN 10204 3.1), dimensional inspection reports, and can accommodate customer-specific quality requirements including PPAP, APQP, and SPC.
Ready to Start Your Die-Casting Project?
Send us your drawings or samples for a free quotation. Our engineering team will provide DFM feedback within 24 hours.
Explore Our Manufacturing Capabilities
Complementary services to support your product development
